Sound Lab Mini-Synth Front Panel Wiring 

Ray Wilson authored this content while he was actively running MFOS as the founder and resident genius.
We retain the content because it reflects a valuable point of view representing that time and place.

Article by Ray Wilson

Table of Contents

  • My Front Panel
  • Front Panel Suggestion Template
  • List of Panel Mounted Parts
  • Front Panel Pot and Switch Wiring
  • Panel Wiring to Board Details
  • PCB to Panel Details
  • Input/Output Connections
  • Battery Connections
  • Kit Notes

    My Sound Lab Mini-Synth Front Panel

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    Click for larger image.
    Click image for a larger view
    I took a cue from Jorgen Bergfors and made my front panel by laminating a piece of paper onto a 1/16 inch thick aluminum panel. I wrote a program to let me easily lay out front panels and then I laser printed the design onto some bright green paper. The adhesive I use to apply the paper onto the aluminum is acrylic polymer (you buy it in art stores). I coat the aluminum and the back of the paper and then while both are still wet I apply the paper to the aluminum. I then brush polymer onto the front of the paper so that the panel is dirt and water proof. The result is very useful and much nicer looking than my previous efforts to scribble with a Sharpee pen.

    Suggested Front Panel Layouts for Sound Lab Mini-Synth

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    Click for larger image.
    Click image for a larger view
    When I print from my panel design program I don't get the jaggies you see here. I included a function to output a BMP to the clipboard so I can post drawings on the web. This template is actual size and will work even if it is a bit jaggie. I have provided a X2 version that you may be able to use to get a less jaggie reduction.
    X1 Scale    X2 Scale    Front Panel PDF

    Front Panels contributed by other builders

    Please bear in mind that if you use another front panel design that the panel wiring diagrams I provide will not apply. You will be on your own with the panel wiring. I suggest that you make your own panel wiring drawing and carefully transpose the connection information. Good wiring.
    Click for PDF
    Click image to download a PDF with Mickey Delp's panel details.
    Mickey Delp contributed this excellent and compact enclosure design.
    Click image to download a PDF with Mickey Delp's panel and wiring diagram.
    Visit Mickey's "Sound Lab Mini Build Notes" website.
    Click for a larger image
    Click image to download a larger file.
    Kristaps Boris did this nice black with white details layout.
    Click image to download a larger file.
    Click for a larger image
    Click image to download a BIG! .gif File
    Konstantinos from Greece did a nice rack type layout.
    Click image to download a BIG! .gif File.
    Click for Front Panel Express File
    Click image to download .FPD File (Front Panel Express) File
    David Kronemeyer did a nice Front Panel Express layout.
    Visit Front Panel Express
    Click the image to download the .FPD File.
    Click for PDF.
    Click image to load PDF
    Daniel Gray's 2U Rack Mount Panel Design
    Click the image to load the PDF.
    Click the image to view the panel.
    Click the image to view the panel
    Damion Romero's Excellent Panel
    Click the image to view the panel.

    LIST OF PARTS MOUNTED ON THE FRONT PANEL AND NOT THE PC BOARD

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    These parts are not mounted on the PC board they are mounted on either the control panel or the input/output panel.

    Pots: R44, R38, R29, R85, R58, R55, R48, R37, R27, R15, R11, R10, R92, R90, R19
    Switches: S6, S8, S7, S15, S14, S12, S9, S10, S13, S11, S19, S5, S4,S 2, S3, S1, S18, S16, S17
    Resistors: R104, R84, R52, R50, R32, R41, R94, R6, R88, R23
    Diodes: D4, D3, D9, D10
    Caps: C13, C22
    Jacks: Gate In, Osc-2 CV, Osc-1 CV, Output

     

    Sound Lab Mini-Synth Panel Wiring [Click for PDF]

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    I found a 1/16 inch thick aluminum plate big enough for the front panel. I drilled it, cleaned it and then labeled it (as described above). After this I installed the pots and switches. Use this drawing to wire the front panel. Use a flexible stranded wire for best results. There is no rhyme to the color scheme but I think I did stay with red as +9V, black as -9V, and green as ground throughout. It should go without mentioning but who knows you may be very new to the synth scene. You need to strip the ends of the wire and solder them to the termination points (the places where wires touch pots, switches and other components).

  • View Rev 000 Version (here for reference only)

    Sound Lab Mini-Synth Panel Wiring Diagram With Wiring Labels [Click for PDF]

    Attention! Rectangles with letters are panel wire-up references only and are NOT related to the circular intra-schematic reference legends shown on the schematic drawings.

    View Rev 000 Version (here for reference only)

    Sound Lab Mini-Synth Parts Layout With Wiring Labels

    Attention! Rectangles with letters are panel wire-up references only and are NOT related to the circular intra-schematic reference legends shown on the schematic drawings.
    EXCEPT FOR X1, X2, and X3 shown below which are related to both the circular schematic references AND the PCB connection points
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    Parts Layout with Labels PDF

     

    Sound Lab Mini-Synth Input/Output Connections [Click for PDF]

    Attention! Rectangles with letters are panel wire-up references only and are NOT related to the circular intra-schematic reference legends shown on the schematic drawings.
    EXCEPT FOR X1, X2, and X3 shown below which are related to both the circular schematic references AND the PCB connection points
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    The sound lab can be controlled by external equipment (keyboards, sequencers, etc). I recommend that you don't apply voltage greater than 9 volts to the inputs or you may damage the components. I used 1/4" jacks for all in/out connections but you can use smaller ones if you want. If you can't find a 1uF non-polarized cap then just use two 2uF electrolytic caps connected back-to-back (i.e. connect the negative terminals of the two together and use the positive terminals as the cap leads).

    The jack panel shown below is approximately 5 x 2 inches in size.

     
    The sound lab is powered by 2 nine volt batteries connected as +/-9V as shown here.
    Radio Shack sells 9V battery clips (Radio Shack #s 270-325 or 270-324)


    Kit Notes

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    Kits come with SPDT switches which work perfectly as SPST

    I send all Single Pole Double Throw Switches in kits because they also serve perfectly as SPST switches. As you can see in this image the switch has three terminals. The middle terminal is common and is connected to either of the outer terminals depending on the position of the switch bat. The terminal that is opposite of the way the switch bat leans is the terminal in contact with the middle terminal. Either outer terminal can be used.

     

    Battery Snaps

    We ship two types of battery snap. One has red and black wire (type 1) and one has two black wires with one of them imprinted with a white broken stripe (type 2). With the red and black type the red is the positive connection. With the two black wire type the one imprinted with a white broken stripe is the positive connection.

    The type 2 snap (two black wire) has "zip" wire which can be separated easily by simply pulling the two wires apart near the stripped end.

    Type 1 and 2 battery snaps.


    Type 2 zip wire separated.

     

     

    How To Remove Break-off Lock Tabs From Your Potentiometers

    If your pots have little tabs on them you will need to remove them so that you can mount them to your faceplate. It is really easy to do. Carefully snap off the little tab near the pot body and voila it's done. Some kits come with larger pots and some kits come with smaller pots. The smaller pots are at times more expensive than the larger pots. They're all good quality pots and they all work the same way.

    Regular Sized Pots


    Smaller Sized Pots

    This is the break-off lock tab which can be used to keep the pot from turning when you turn the pot shaft but tightening the mounting nut works just fine. If you have the wherewithal to drill little holes for these pesky things... be my guest. If not... read on.
    Using pliers, grasp the tab as low on it as you can and then gently twist the pliers outward. I told you it was easy.
    The little broken off tabs look like this. Now you can mount your pot without the little tab getting in the way.